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1st acoustic build - Doyle Dykes video added 3/15/24
Over the last 30 years or so I have replaced tops, backs, done fret jobs, inlay, glued braces and lining, refinished, made bridges, saddles, and nuts, replaced tuners, and all kinds of repairs, etc. but this is the first guitar I've built from scratch.
I cut all the wood for this including resawing the back/sides/top, cutting the binding and bracing from lumber or billets, etc. Along the way I've designed and built my own modular cantilever side bending fixture that will accommodate sizes from Jumbo down to 0, possibly smaller like a Ukulele. I'll post photos of the side bending fixture later and also built all the forms, fixtures, templates, and jigs for the build. I started the build a couple of years ago just working an hour in the evening, sometimes two, and some on weekends, but I put it aside and didn't touch it for about 8 months. I'll tell you ahead of time that it sounds good, is bright, has great sustain, and plays very easily with good action. But it may be a while before I make a video of it being played. Back and sides - Honduras Mahogany Top and bracing - Sitka Spruce Neck - African Mahogany with Maple and Honduras Mahogany center pieces Headstock, rosette, arm bevel, heel cap, and tail wedge - Walnut burl Headstock inlay - Zebrawood Fingerboard, bridge - East Indian Rosewood Binding, purfling - Zebrawood and Maple Sound port lining - Macassar Ebony Solid lining - Honduras Mahogany Side braces - Honduras Mahogany Finish - Shellac (French polish), measured just over 1 mil at the bridge The neck is bolted on and I devised a way for it to be completely removable. It can go from tuned to pitch to neck off in about 5 minutes. In the week that the guitar has been tuned to pitch it is holding its tuning as good as my other guitars. The intonation still needs some minor tweaking but I'll play it a while before working on it again. Assuming I like it enough to play in church I'll install a K&K Pure Mini pickup. If I decide to just play it at home and with friends I'll save the pickup for a future guitar. In the meantime, here are a few photos of the build and some of the finished guitar. Back bracing with Padauk glue strip - Top bracing - Gluing the back in place - Finished guitar. I didn't want a super high gloss finish but rather decided to do an old world vintage patina. Nothing against the super high gloss finishes but I have 5 guitars with high gloss finish and wanted this one to be different. Now that I've done it this way I like it even better than I thought I would. So feel free to comment, ask questions, critique. I have about 1,500 photos of the build and good documentation but these few photos tell the story just fine, I think, so I'll spare you the copious extras. Enjoy! David
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David My Woodworking YouTube channel - David Falkner Woodworking -------------------------------------------- Martin, Gallagher, Guild, Takamine, Falkner Last edited by difalkner; 03-15-2024 at 08:05 PM. |
#2
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I'm curious why you chose to make the top braces flatsawn?
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#3
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Bravo!
Gorgeous first build! And an arm bevel 1st time around, very ambitious. I notice the split saddle bridge, does this guitar see DADGAD tuning. Beautiful effort!
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#4
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You do realize most of our second builds far outshine our first builds. Boy, have you got a high challenge coming up.
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Fred |
#5
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Good looking stuff David!
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#6
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I'd love to tell you that was a cognizant decision but I realized it after I had already cut them (first build... ugh!). However, I did a test with quartersawn bracing and they were actually stiffer so I left them that way, fwiw. Even took photos! Quote:
David
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David My Woodworking YouTube channel - David Falkner Woodworking -------------------------------------------- Martin, Gallagher, Guild, Takamine, Falkner |
#7
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Your first build looks fantastic. I'll take your word for the tone and sustain of this guitar because, clearly, this build was a labour of love. Thanks for sharing your experience. |
#8
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Thanks, Ryan! You'll see it soon. I told Steve I'm going to head over in the next few weeks and visit with y'all. Maybe some of the good vibes in your shop will rub off on it. David
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David My Woodworking YouTube channel - David Falkner Woodworking -------------------------------------------- Martin, Gallagher, Guild, Takamine, Falkner |
#9
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I'd love to tell you that was a cognizant decision but I realized it after I had already cut them (first build... ugh!). However, I did a test with quartersawn bracing and they were actually stiffer so I left them that way, fwiw. Even took photos!
Generally I think it's accepted that there's not a lot of difference stiffness wise between flat and quarter sawn, as long as it one way or the other and not somewhere in between. But vertical grain is way easier to hack at with edged weapons, particularly with scalloped bracing as you have there. But hey, next time... Nice finish btw... |
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It does look good, David. I read somewhere...or perhaps was told by someone...that the old lute makers oriented their top bracing as you did there because of increased stiffness. It flies in the face of conventional wisdom, so it is quite interesting to see your top. I look forward to hearing that beauty.
Steve |
#11
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I was going back through the stills and handful of videos from my first acoustic guitar build that is now about 5 years ago; doesn't seem like it's been that long. Anyway, I made a short video, less than 3 minutes, and thought I'd share it here. This is mostly about French polishing the top but there are some other photos, as well.
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David My Woodworking YouTube channel - David Falkner Woodworking -------------------------------------------- Martin, Gallagher, Guild, Takamine, Falkner |
#12
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Ambitious first guitar, my friend, and well done. As one who has played it, I can attest that it not only looks great, it plays and sounds great as well. Can’t wait to see #2.
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1891 Martin 1-21 1924 Martin 0-21 1930 Martin (employee) 00-28 1936 Martin 0-18 2018 Collings 000-18C 2019 JC Baxendale 0-18C 2020 Sexauer FT-0C 2021 Sexauer FT-L00 |
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Wow
My goodness, what a spiffy instrument.
Way to go! Very impressive!!! Cheers Paul
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4 John Kinnaird SS 12c CUSTOMS: Big Maple/WRC Dread(ish) Jumbo Spanish Cedar/WRC Jumbo OLD Brazilian RW/WRC Big Tunnel 14 RW/Bubinga Dread(ish) R.T 2 12c sinker RW/Claro 96 422ce bought new! 96 LKSM 12 552ce 12x12 J. Stepick Bari Weissy WRC/Walnut More |
#14
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Like my brother said, the old, and some new I might add, lute makers used flat sawn braces. I have done some informal testing and sure enough, the flat sawn braces win the stiffness test every time. They are harder to carve than the well quartered braces. This shows the pervasive hold that guitar myths can have over data from tested results. So your flat sawn braces are probably superior.
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Kinnaird Guitars |
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Btw, Bebo and I took the guitar to Nacogdoches in a visit with Steve and Ryan and they both liked it, so that's a good thing!
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David My Woodworking YouTube channel - David Falkner Woodworking -------------------------------------------- Martin, Gallagher, Guild, Takamine, Falkner |