Quote:
Originally Posted by emmsone
b) the bandsaw in the workshop i go to has a very deep blade, its at least 1 inch possibly 1.25 inches.
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It's the wrong blade for that job. Typically a 1/4" or 3/8" blade should be used to cut curves in thin wood. Such a wide blade is for straight cuts, typically resawing lumber.
One option would be to change the blade, typically a 5 minute operation. Another would be to use a disk sander to remove the excess waste after cutting with the 1 or 1 1/4" blade, but before attaching bracing.