Marking is the easy part of cutting fretslots by hand. I suspect that the binding is caused by a little side force on the saw as you're cutting, it takes some practice to avoid it. The StewMac Japanese saw has no set, and is much easier for me to use than their regular fretsaw.
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Rodger Knox, PE
1917 Martin 0-28
1956 Gibson J-50
et al
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