I had the same problem when my homemade binding channel cutting jig didn’t true up against the sides so that the channels weren’t square or uniform depth. I had to clean up the channels with files and rasps. I also had to get creative with extra purfling and dust mixed with thin CA glue.
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(2006) Larrivee OM-03R, (2009) Martin D-16GT, (1998) Fender Am Std Ash Stratocaster, (2013) McKnight McUke, (1989) Kramer Striker ST600, a couple of DIY builds (2013, 2023)
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