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Old 01-04-2012, 12:38 PM
Neil K Walk Neil K Walk is offline
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Join Date: Aug 2006
Location: Pittsburgh suburbs
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So last night I got to devote a couple of hours toward getting started on the body binding. The rosewood binding is to be bound below and inside the main channel by bold BWB purfling. Actually, during the course of measuring/sighting up the laminate trimmer's flush cut bearing I found that an additional strip of purfling was necessary. I don't have pictures but I pulled a double-strip of black/brown purfling for the top and a less bold BWB strip for the back.

After the fiasco with trimming the excess top and back material on the router table - without the use of a flush cut bit - I was worried that another pass with a laminate trimmer would have similarly disastrous results. As it turned out, I didn't have much to worry about after all. As you can see, there's only a little left of that chipped out section at the edge of the upper bout. This is just the first pass though so even less will remain - I'd guess maybe even just a single grain line based on that notch I did with the laminate trimmer set to cut the channel for the purfling inside the binding.



One thing that complicated matters was that I wasn't able to get the edge of the top 100% flush with the sides so I had to forego cutting that upper channel and move on to focusing on the main outer channel first. See how wiggly? :



BTW, this was the first chance I was able to fully appreciate the relief and sense of accomplishment of completing the cloed soundbox. The cracked back brace may not be pretty but it's all back together and the box rings like a gong.



Anyway, I just got acclimated enough to complete the top cut. Next time I'll do the main channel for the back then move on to doing those inner passes. The rosewood strips have been lightly sanded with 400 grit to remove any burrs and are ready to be bent with the Fox bender, just as I did with the mahogany sides.

As always thanks goes to Kitchen Guitars for the coaching and the use of the tools. I hope you don't mind if I pat myself on the back a little for not tearing out the top though!
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(2006) Larrivee OM-03R, (2009) Martin D-16GT, (1998) Fender Am Std Ash Stratocaster, (2013) McKnight McUke, (1989) Kramer Striker ST600, a couple of DIY builds (2013, 2023)
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